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Before lighting a burner in a steam boiler, what should be ensured?

  1. There is water in the boiler

  2. The temperature controller is set properly

  3. The main burner test firing valve is turned on

  4. The safety valves are open

The correct answer is: There is water in the boiler

Ensuring there is water in the boiler before lighting a burner is crucial for the safe and effective operation of a steam boiler. Boilers are designed to operate with water, which not only serves as a heat transfer medium but also helps to prevent overheating and possible damage to the boiler components. If the boiler is lit without sufficient water, it can lead to dry firing, where metal components become excessively hot. This can cause serious damage to the boiler, leading to potential ruptures or catastrophic failures. While setting the temperature controller properly, turning on the main burner test firing valve, and ensuring the safety valves are open are all important aspects of boiler operation, they do not address the fundamental necessity of having water in the boiler before starting the combustion process. Without water, even the best practices regarding control settings and valve positions cannot prevent damage or hazards. Therefore, confirming the presence of water in the boiler is a critical step in boiler management and safety protocol.