Gas Fitter Practice Test 2025 – The All-in-One Guide to Mastering Your Certification!

A thermocouple reading an unstable millivolt output typically indicates a potential failure or malfunction within the device. The thermocouple is responsible for measuring temperature and providing a corresponding millivolt output that reflects that temperature. When the output is unstable, it can lead to incorrect readings, which might compromise the safety and efficiency of gas appliances that rely on precise temperature measurements.

When faced with instability in the output, replacing the thermocouple is often the most reliable course of action. This ensures that any internal issues, such as oxidation, corrosion, or other physical damages that may be affecting its ability to generate a consistent voltage, are eliminated. Installing a new thermocouple restores accurate temperature readings, ensuring safe and effective appliance operation.

Cleaning the thermocouple might improve contact temporarily, but it may not resolve deeper issues that could be causing the instability. Adjustment also carries the risk of introducing inaccuracies instead of correcting them. Bypassing a thermocouple sacrifices an essential safety measure, as it could lead to dangerous conditions if the appliance doesn't accurately read its temperature and fails to shut off properly. Thus, the most prudent action is to replace the thermocouple when an unstable output is detected.